At Storm Power Components, we are a large, vertically integrated contract manufacturer of electromechanical OEM components. We are a leading supplier of custom copper and aluminum bus bars and electrical interconnects and serve customers worldwide in industries that range from telecom and power generation to radar systems and aerospace. Our facility houses an impressive lineup of state-of-the-art manufacturing equipment as well as eight electroplating lines, a powder coating line, and a warehouse with over one million pounds of copper and aluminum in inventory.
As a leading authority in electromechanical design, we offer engineering support at any level. We can review existing drawings to bring a fresh perspective, reverse engineer a sample product, or convert an original idea into a custom-designed component. With our machining and fabrication technologies, we can build products in complex shapes and configurations while upholding precision tolerances. We offer various finishing options, including tin, silver, nickel, lead, and tin/lead electroplating. Multiple forms of insulation are available, such as insulating films, epoxy powder coatings, and heat shrink tubing.
We operate a lean, Six Sigma manufacturing environment, our quality assurance is certified to ISO 9001 and AS9100D standards, and we are ITAR compliant. Along with dimensional measurement, we use partial discharge, ampacity, and hipot testing to ensure parts are defect-free and conform to specifications. We also offer PPAP services. Our facility incorporates a clean room dedicated to sensitive materials and processes, and we provide additional services, including assembly & kitting, component identification marking, and hardware insertion.
Along with bus bars, contacts, and interconnects, we manufacture grounding bars, standoffs, shunts, and components used in generators, switchgear, turbines, motor drives, etc. Contact us directly for more information about our contract manufacturing programs for electromechanical OEM components or request a quote.
As a leading manufacturer of custom electromechanical OEM parts, at Storm Power Components, we offer contract manufacturing services for custom contacts. We have an extensive history in this market and the capability to produce Mil-spec compliant and printed circuit board contacts that exceed quality expectations. Our flexible service model covers everything from build-to-print solutions that comply with precise specifications to custom engineered products where we optimize designs for quality, performance, and manufacturability.
As a turnkey supplier, we operate a modern AS9100D certified manufacturing plant housing an impressive array of manufacturing equipment. Along with precision CNC milling, turning, and screw machining, our production capabilities include in-house custom die fabrication and various metalworking technologies like stamping, punching, bending, brazing, etc. We also operate seven electroplating lines and a powder coating line. As part of our contract manufacturing programs, we offer value-added options such as reverse engineering, assembly & kitting, and custom packaging.
We manufacture custom contacts in almost any size, configuration, and material. In our warehouse facility, we keep an abundant inventory of aluminum and copper, and we are also accustomed to working with other materials upon request. In addition to electroplating and dielectric finishing, we offer various insulation options, such as insulating films, heat shrink tubing, and different laminations such as Nomex, Kapton, FR4, Teonex, Teldar, etc.
With ISO 9001 and AS9100D quality certifications, we provide high-caliber products in any quantity, from small runs to volumes above one million units. To learn more about our company or our custom contact manufacturing programs, contact us directly.
At Storm Power Components, manufacturing custom electrical bus bars is one of our primary strengths. We operate a large and lean manufacturing plant, produce more than six million bus bars annually, and ship them worldwide. Our bus bar manufacturing programs incorporate value engineering to help lower costs while improving product performance, and our design team ensures that each customer makes the best choice in metal, design, and fabrication. We provide AS9100D level quality assurance and manage everything from fast-track short runs to quantities of one million units or more.
Our facility includes a large warehouse where we stock hundreds of sizes of copper bar, copper sheet, and aluminum bar, enabling us to reduce lead time while passing along material cost savings to our customers. To fabricate bus bars, we use a combination of metalworking technologies, including precision CNC and Swiss lathe machining, in-house custom die fabrication, stamping, punching, bending & forming, etc. We operate multiple on-premises rack and barrel electroplating lines and offer various plating options to comply with diverse industry requirements. For applications that benefit from insulation, we can incorporate custom-molded standoffs or cover bus bars in a solid insulating medium, heat shrink tubing, epoxy spray, or film laminations like Mylar, Nomex, Teonex, Tedlar, etc.
Our turnkey programs also include assembly & kitting, identification marking, hardware insertion, and custom packaging. From a single prototype to high-volume mass production, we provide high-caliber solutions for electrical equipment manufacturers quickly and at a low cost. Contact us directly to learn more about our custom electrical bus bar contract manufacturing programs or request a quote.