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At Storm Power Components, we are a large, vertically integrated contract manufacturer of electromechanical OEM components. We are a leading supplier of custom copper and aluminum bus bars and electrical interconnects and serve customers worldwide in industries that range from telecom and power generation to radar systems and aerospace. Our facility houses an impressive lineup of state-of-the-art manufacturing equipment as well as eight electroplating lines, a powder coating line, and a warehouse with over one million pounds of copper and aluminum in inventory.

As a leading authority in electromechanical design, we offer engineering support at any level. We can review existing drawings to bring a fresh perspective, reverse engineer a sample product, or convert an original idea into a custom-designed component. With our machining and fabrication technologies, we can build products in complex shapes and configurations while upholding precision tolerances. We offer various finishing options, including tin, silver, nickel, lead, and tin/lead electroplating. Multiple forms of insulation are available, such as insulating films, epoxy powder coatings, and heat shrink tubing.

We operate a lean, Six Sigma manufacturing environment, our quality assurance is certified to ISO 9001 and AS9100D standards, and we are ITAR compliant. Along with dimensional measurement, we use partial discharge, ampacity, and hipot testing to ensure parts are defect-free and conform to specifications. We also offer PPAP services. Our facility incorporates a clean room dedicated to sensitive materials and processes, and we provide additional services, including assembly & kitting, component identification marking, and hardware insertion.

Along with bus bars, contacts, and interconnects, we manufacture grounding bars, standoffs, shunts, and components used in generators, switchgear, turbines, motor drives, etc. Contact us directly for more information about our contract manufacturing programs for electromechanical OEM components or request a quote.
Unit of Measure

Specifications

General Capabilities

N/A Abrasive Cutting (Waterjet) Aluminum Plating (Tin, Electroless Nickel) Annealing Assembly Bending and Forming Clinch Nuts and Clinch Studs CNC and Swiss Lathe Machining Copper, Aluminum and Brass Sourcing Custom Packaging Deburr, Sanding, Sand Blasting Electroless Nickel Plating Electroplating: Tin, Silver, Nickel, Lead, Tin/Lead Alloy, ASTM B-700 Silver Plating Electrostatic Spray (Epoxy Coat) Engineering & Design Assistance Flexible Copper Braid Fabrication and Design Fluidized Bed Heat Shrink Hi-Pot Testing Impact Resistance Testing Infrared Testing In-house Die Fabrication Insulation Resistance Testing (Megger Testing) Kitting Laminated Copper Shunts Lamination Insulation Fabrication Laser Cutting Metal Stamping Multi-Layer Lamination Nickel Sintering Partial Discharge Testing Polycarbonate Fabrication PPAP Level 3 Press Welding Resistance Testing Ring Terminal Crimping Riveting Silk Screen / Metal Stamp / Ink Stamp / Laser Etch / Engraving Solder and Brazing (J-std-001) Standoff Insulators Vendor Managed Inventory

Manufactured Product

N/A Aluminum Busbars Automation Equipment Automobile Subsystems Battery Interconnect Battery Straps Broadband Assemblies Busbar Connector Busbar Insulator Busbar Isolator Busbars Cable Assemblies Copper Bar Copper Braid Copper Busbars Copper Ground Bar Copper Shunts Electric Shunts Electrical Busbar Electrical Insulator Electromechanical Components Electronic Assemblies Electronic Subsystems Flexible Busbars Generator Components Ground Bar Kit Grounding Bar Grounding Bus Bar Grounding Strap Healthcare Components Industrial Controls Industrial Participation Electronics Insulated busbars Inverter Components Laminated busbars Large Components Machine Parts Machinery and Equipment Machines Mechanical Devices Medical Devices Medical Instruments Medical Parts Motor Drive Components Multi-Layer Busbars Printed Circuit Board (PCB) Stiffeners Process Equipment Silver Plated Copper Bus Bar Standoff Insulator Switchgear Components Tanks Tin Plated Copper Bus Bar Tubing Turbine Components

Materials

N/A Aluminum Copper Epoxy Powder FR-4 Epoxy Glass Kapton Mylar (Polyethylene Terephthalate) Nomex Tedlar (PVF) Teonex (PEN)

Additional Services Provided

N/A Broaching Centerless Grinding Counter Sinking Deep Hole Drilling Drilling Inspection Milling Passivating Pressing Reaming Tapping Threading

Production Volume

N/A Blanket Orders High Volume Low Volume Maximum: 1 Million Minimum: 1 Prototype

Lead Times

N/A Quoted on Job by Job Basis

Efficiency

N/A Kaizen/5S Lean Manufacturing Six Sigma Certification
   Yellow Belt
   Green Belt
   Black Belt

Certifications

N/A Aerospace Industry Standard (AS9100D) HubZone International Organization for Standardization (ISO 9001-2015) International Traffic in Arms Regulation (ITAR)

Additional Information

Industry Focus

N/A Aerospace Agricultural & Farming Alternative Energy Appliance Commercial Appliance Residential Auto/Truck/Transportation Automation Automotive Biomedical Biopharmaceutical Biotechnology Building & Construction Chemical Chemical Manufacturing Chemical Processing Commercial Communications Computer and Electronics Construction Consumer Goods Defense Industry Department of Defense (DOD) Department of Energy (DOE) Electrical Electronics Energy Fracking Government Heating, Ventilation, and Air Conditioning (HVAC) Heavy Equipment Highway (DOT) Hydraulics Industrial Injection Molding Laboratory Machine Tools Machinery Manufacturing Marine Material Handling & Processing Medical Medical Devices Military Mining Molding Municipal Nano Technology Manufacturing Natural Gas Nuclear Oil & Gas Pipeline Oil Field Oil, Gas, Petroleum Exploration Oil, Gas, Petroleum Extraction Packaging Packaging & Converting Paper Mill Petrochemical Pharmaceutical Plumbing Pneumatics Power Generation Power Generation Alternative Power Generation Coal Power Generation NG Power Generation Nuclear Power Generation Solar Power Generation Wind Pulp & Paper Pulp Manufacturing Pumps Railroad Recreational Research Robotics Semiconductor Specialty Machinery Telecommunications Textile Tool & Die Transportation Universities & Learning Institutions Vacuum Electronics Waste Management Wastewater Water & Wastewater Treatment

Industry Standards

N/A Aerospace Industry Standard (AS) American National Standards Institute (ANSI) American Society for Testing and Materials (ASTM) American Society of Mechanical Engineers (ASME) American Welding Society (AWS) Canadian Standards Association (CSA) CE: The CE mark (officially CE marking) is a mandatory conformity mark on many products placed on the single market in the European Economic Area (EEA). International Organization for Standardization (ISO) Military Specifications (Mil-Spec) QS: It is a quality standard developed by the Automotive Industries. Restriction Of Hazardous Substances (RoHS) Compliant

File Formats

N/A 3D ACIS Model File (SAT) AutoCAD (DWG, DWZ) Bit Mapped Graphics (BMP) Drawing Interchange Format, or Drawing Exchange Format (DXF) Graphics Interchange Format (GIF) Initial Graphics Exchange Specification (IGES), ANSI File Format. Inventor (IDW, IPT) IronCAD (ICD, ICS) Joint Photographic Experts Group (JPG or JPEG) Portable Document Format (PDF) Pro-E or Pro/Engineer (DRW, PRT, XPR) SolidEdge (DFT) SolidWorks (SLDPRT, SLDDRW, SLDDRT) Standard for the Exchange of Product Model Data (STEP) SurfCam (DSN) Tagged Image File Format (TIFF) TurboCAD (TCW, TCX)